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Warehouse & Distribution

<p>In the world of warehousing and logistics, optimizing space and enhancing efficiency are critical components for maintaining a competitive edge. A well-organized warehouse improves productivity, reduces operational costs, and enhances inventory management. One of the most effective strategies to achieve these goals is to implement high-density mobile shelving systems. Spacesaver, a leader in innovative storage solutions, offers high-density mobile shelving designed to maximize space utilization and streamline warehouse operations. In this blog, we explore how high-density shelving by Spacesaver can transform your warehouse layout and boost productivity.</p>
<p><b>How does the cost of implementing high-density shelving compare to traditional shelving solutions in the long run?</b></p>
<p>Although <a href="/products/high-density-mobile-systems" aria-label="high-density mobile system product details">high-density shelving systems</a> may have a higher upfront cost than traditional shelving, they are designed to increase efficiency and space utilization, leading to long-term cost savings. Their improved productivity and organization can outweigh the initial investment over time.</p>
<h2>The Importance of an Optimized Warehouse Layout</h2>
<p>A well-optimized warehouse layout is the backbone of an efficient operation. It affects every workflow aspect, from receiving and storing goods to picking and shipping orders. Poorly designed layouts can lead to longer retrieval times, increased labor costs, and potential safety hazards. High-density shelving systems address these challenges by providing an organized, space-efficient solution that enhances accessibility and workflow efficiency.</p>
<h4>Benefits of High-Density Shelving for Warehouse Productivity</h4>
<h6>Maximized Space Utilization</h6>
<p>One of the most significant advantages of high-density mobile shelving is its ability to maximize space utilization. By eliminating fixed aisles and utilizing movable shelving units, these systems can store the same amount of inventory in up to 50% less space than conventional shelving. This efficient use of space can free up valuable floor area for additional storage, workstations, or other operational needs, ultimately enhancing the overall capacity of the warehouse.</p>
<h6>Improved Inventory Management</h6>
<p><a href="/products/high-density-mobile-systems" aria-label="high-density mobile systme proudct details">High-density shelving systems</a> can significantly improve inventory management. The ability to easily access stored items reduces time spent searching for products and allows for more exact inventory tracking. This streamlined process boosts productivity and helps maintain accurate stock levels, reducing the risk of overstocking or stockouts. With better organization and accessibility, warehouse staff can efficiently manage inventory, leading to faster order fulfillment and improved customer satisfaction.</p>
<h6>Enhanced Safety and Ergonomics</h6>
<p>Safety is a crucial consideration in any warehouse environment. High-density mobile shelving systems contribute to a safer workplace by minimizing clutter and improving organization. The movable shelving units reduce the need for multiple aisles, lowering the risk of accidents caused by cluttered walkways or improperly stored items. Additionally, these systems can be equipped with <a href="/blog/are-spacesaver-moving-shelves-safe" aria-label="mobile system safety features">safety features</a> such as anti-tip mechanisms, locking mechanisms, and user-controlled access, ensuring that only authorized personnel can access certain areas or items. This is especially beneficial for warehouses that serve as a one-stop location for various tasks and activities.</p>
<p>From an ergonomic perspective, high-density mobile shelving reduces the need for bending, reaching, or stretching to retrieve items. The movable units can be positioned to provide easy access to products, reducing physical strain on workers and promoting a more comfortable and efficient work environment.</p>
<h6>Increased Flexibility and Customization</h6>
<p>Spacesaver's <a href="/products/high-density-mobile-systems" aria-label="mobile system product details">high-density shelving systems</a> offer unparalleled flexibility and customization options. They can be tailored to accommodate various storage needs, from small parts and tools to bulky items and pallets. The <a href="/products/shelving" aria-label="steel shelving product details">heavy-duty steel shelving</a> units, also known as storage racks, can be adjusted or reconfigured as inventory needs change, making them a versatile solution for growing businesses. This adaptability and versatility allow warehouses to maximize their investment in storage systems, ensuring that the steel shelving - supported by post uprights and shelf clips - can evolve with the company's needs.</p>
<h2>Features of Spacesaver Heavy-Duty Metal Shelving</h2>
<p>High-density mobile shelving systems are engineered to maximize storage capacity within a given area. Unlike traditional static shelving, high-density mobile shelving units move along rails, eliminating the need for multiple fixed aisles. This configuration allows for compact storage and easy access to items, making it an ideal solution for warehouses with limited space or diverse storage needs.</p>
<p>Spacesaver offers a range of high-density shelving solutions, each equipped with features that enhance efficiency and safety:</p>
<ol>
<li><b>Modular Design:</b> The shelving units are modular, allowing for easy expansion and reconfiguration as storage needs change.</li>
<li><b>Durable Construction:</b> Made from high-quality materials, these systems are built to withstand heavy use and provide long-lasting durability.</li>
<li><b>Customizable Options:</b> Spacesaver offers a variety of shelving options, including adjustable shelves, specialized racks, and customizable configurations to suit different types of inventory.</li>
<li><b>Advanced Safety Features:</b> High-density mobile shelving systems can have safety features such as anti-tip mechanisms, locking systems, and safety barriers to protect staff and inventory.</li>
</ol>
<h3>Applications of Industrial Shelving Units in Warehouse Layout Optimization</h4>
<p>High-density shelving is useful in many types of industries and warehouses. Here are some key use cases where <a href="/products/high-density-mobile-systems" aria-label="high-density mobile shelving product details">high-density shelving</a> helps create more organized and efficient warehouse space and work:</p>
<ol>
<li>Retail</li>
<li>E-commerce</li>
<li>Manufacturing</li>
<li>Cold storage</li>
<li>Food Distribution</li>
</ol>
<h3>Retail and E-Commerce Warehouses</h3>
<p>Quick and accurate order fulfillment is crucial in <a href="/business/retail" aria-label="retail storage solutions details">retail</a> and e-commerce warehouses. High-density mobile shelving with optimized shelf spacing allows for the efficient storage of various products, enabling fast access and reducing the time spent on order picking. This efficiency is particularly beneficial in peak seasons when orders can increase dramatically.</p>
<ol>
<li><b>Increased capacity:</b> High-density mobile systems allow you to store more items in the same space by adding more shelves - eliminating the need to build a bigger warehouse.</li>
<li><b>Improved organization:</b> Set aside certain shelf areas for different product types or SKUs, helping workers pick orders faster and more accurately.</li>
<li><b>Easy identification:</b> By incorporating label holders, shelf dividers, and other accessories, finding specific products becomes quick and simple.</li>
</ol>
<p>When <a href="/business/retail" aria-label="retail storage solutions details">retail</a> and e-commerce businesses use high-density mobile shelving solutions, they can fill orders faster, manage inventory better, and meet customer needs. And, all Spacesaver shelving systems are made in the USA, and follow strict quality rules.</p>
<h3>Manufacturing and Industrial Warehouses</h3>
<p><a href="/manufacturing/warehouse-distribution" aria-label="manufacturing storage solutions details">Manufacturing and industrial warehouses</a> often store large quantities of raw materials, components, and finished goods. Heavy-duty, high-density mobile shelving, can accommodate these diverse storage needs, providing robust and durable solutions that can handle heavy loads and large pieces of material. The ability to reconfigure the industrial shelving units also allows these warehouses to adapt to changing production schedules and inventory levels.</p>
<p>By providing ample storage space, optimizing floor space utilization, and ensuring easy access to materials and components, high-density mobile shelving can contribute to smoother production processes, reduced lead times, and improved overall efficiency in manufacturing and industrial settings.</p>
<h3>Cold Storage and Food Distribution</h3>
<p>Maintaining proper temperature and hygiene is essential in <a href="/manufacturing/temperature-controlled" aria-label="cold storage system details">cold storage</a> and food distribution warehouses. High-density shelving systems can be designed to meet these specific requirements, providing easy access to perishable goods and ensuring efficient inventory rotation. The compact design of these systems helps maximize storage space within temperature-controlled environments, which are often costly to maintain.</p>
<p>Optimizing your warehouse layout with high-density shelving by Spacesaver can significantly improve productivity, safety, and overall efficiency. By maximizing space utilization, enhancing inventory management, and providing flexible storage solutions, these systems offer a comprehensive approach to warehouse optimization. Whether you want to streamline retail, industrial, or cold storage warehouse operations, Spacesaver's high-density shelving systems provide the perfect solution.</p>
<p>Investing in high-density shelving is an investment in your business's future efficiency and growth. <a href="/contact-us" aria-label="contact spacesaver">Contact Spacesaver today</a> to explore how our solutions can transform your warehouse layout and boost productivity.</p> 

Explore how Spacesaver’s high-density shelving can transform your warehouse layout and boost productivity.

Optimize Warehouse Layout: High-Density Shelving Tips 

Maximize warehouse efficiency with strategic shelving solutions.

<p>Over the past decade, the Industrial Commercial Real Estate market has seen unprecedented growth. From 2019 to 2022, this sector was second only to multi-family projects in terms of capital invested. A great deal of this boon can be attributed to supply chain issues that plagued operators within almost every market, forcing them to build, acquire, or create storage space for an increased number of materials to ensure they can deliver for their consumers in a timely manner.</p>

<h2>Defining The Market Status Quo</h2>
<p>What constitutes Industrial Commercial Real Estate? According to NAIOP – the leading organization for developers, owners and related professionals in office, industrial and mixed-use real estate – an industrial building is a structure used primarily for manufacturing, research and development, production, maintenance, and storage or distribution of goods. While this can include some office space, industrial buildings are primarily divided into three primary classifications: manufacturing, warehouse or distribution, and flex.</p>
<p>Facilities within this market can come in all shapes and sizes, each carrying their own distinct set of operational and storage needs. While new buildings continue to be erected and more existing locations become available due to a slight increase in vacancy across the country, continually rising construction and leasing costs have proven to be a limiting factor for some organizations to pursue these routes.</p>
<h2>Solutions for All Situations</h2>
<p>Spacesaver and our nationwide network of local experts understand the industrial market, its varied facilities, and the challenges faced in storing, manufacturing, and distributing the diverse set of items incorporated. To address these challenges within facilities – new, old, and under construction – we have developed a versatile set of solutions that can be customized to fit your exact needs. Let’s take a look at these innovative products and what they can do for your business.</p>
<h4>Efficiency to the Highest Extent</h4>
<p>When maximizing storage capacity is the goal for your organization’s on-site or off-site warehouse, Spacesaver’s High-Bay Shelving Systems are the gold standard for storing a large volume of boxes, books, or other materials. Static XTend® High-Bay Shelving is similar to traditional shelving but extends up to 35 feet high to make the most of the vertical space in your facility.</p>
<p>XTend® Mobile High-Bay Storage Systems eliminate wasted aisle space in off-site storage facilities to provide even more capacity in the same space. Both XTend Static and Mobile high-bay off-site storage systems offer:</p>
<ul>
<li>Accessibility</li>
<li>Larger storage density</li>
<li>Protection of stored media</li>
<li>Strength and durability</li>
<li>Adjustability for future needs</li>
</ul>
<h4>Expanding Your Capacity for More</h4>
<p>Having an overcrowded and unorganized department in your facility can lead to a whole other set of issues including decreased productivity, low morale, safety hazards for employees, and a negative effect on your bottom line.</p>
<p>Our High-Density Mobile Shelving Systems can solve all of these challenges, no matter if you’re designing your new space or renovating your current floorplan. By mounting shelving or cabinets onto a carriage and rail system, our mobile storage can help you:</p>
<ul>
<li>Eliminate fixed aisles</li>
<li>Increase storage capacity</li>
<li>Store the same number of items in half the footprint</li>
<li>Provide room to your business</li>
</ul>
<h4>Utilizing A Wide Array of Shelving</h4>
<p>We understand that depending on the project at hand, your production materials and/or your finished product can range in shape, size, and weight, and require a versatile set of solutions for proper storage and quick access.</p>
<p>Rugged and versatile, Spacesaver’s RaptorRAC® Widespan shelving provides the perfect platform for storing a variety of heavy and bulky items. Designed to work in static applications as well as seamlessly integrate with Spacesaver’s wide range of industry-leading mobile systems, RaptorRAC’s standard and configured sizes make it possible to build the exact shelving system for your needs that delivers:</p>
<ul>
<li>Strength & Durability</li>
<li>Versatility & Customization</li>
<li>Flexibility & Adjustability</li>
</ul>
<h4>Locking In A Sense of Security</h4>
<p>Offering a range of locker options for your operation’s employees and visitors can ensure their focus is on the task at hand. Designed to be durable, yet aesthetically pleasing, our lineup of locker storage solutions protects personal and professional property and valuable gear.</p>
<p>We offer dozens of configurable locker accessories, we design, manufacture, and deliver customized solutions for storing your facility and its personnel’s valued items including:</p>
<ul>
<li>Uniforms</li>
<li>Electronics</li>
<li>Professional Gear</li>
<li>Personal Belongings</li>
</ul>

Spacesaver’s solutions help create a path for the next wave of efficiency in this growing market.

Delivering A New Revolution to Industrial

<h3>Here’s our guide to choosing the best option for your team.</h3>
<p>You already know that <a href="/products/high-density-mobile-shelving/">Spacesaver’s compact storage systems</a> allow you to store more in less space, which makes room for work areas or even more storage capacity. You also know that you can use new or existing shelving, cabinets, or racks on mobile carriages, and that Spacesaver systems are safe and fully customizable. Now you want to decide whether to go with a mechanical assist control (aka hand cranks) or electronic controls. Let us help you make the right decision for your team.</p>

<h3>Reliability</h3>
<p>Worried that you may not be able to count on our powered systems for decades to come? For more reasons than we can include in this article, you can trust that <a href="/products/high-density-mobile-shelving/">Spacesaver’s powered systems</a> are the most reliable in the industry. We offer a <strong>ten-year warranty</strong> and many of our systems have performed reliably for 25 years or more without needing an electronics update. When these systems do need servicing, wireless diagnostics let your local technicians assess the situation quickly, with minimal downtime and disruption. And if your system loses power, a battery backup kicks in to ensure reliable operation.</p>

<h2>Still not convinced to go powered?</h3>

<h3>Safety</h3>
<p>Both control options have safety systems, with a manually operated lock on mechanical assist systems and a variety of advanced <a href="/products/high-density-mobile-shelving/high-density-mobile-storage-safety-options/">safety options with electronic systems</a>. An electronic system’s safety beams sweep open aisles, similar to an automatic garage door opener, to detect when someone enters an aisle or when an object is blocking an open aisle.</p>

<p>All powered systems come standard with redundant built-in safety devices. That’s one of the reasons why we recommend powered systems, depending on the application. For example, we recommend that systems accessed by the general public be equipped with electronic control because of their additional safety features. Open-access libraries often choose powered shelving to add more safety precautions because untrained people will be using the system. <strong><a href="/products/high-density-mobile-shelving/high-density-mobile-storage-safety-options/">Learn more about our safety features.</a></strong></p>



<h3>Automatic Movement</h3>
<p>Electric shelving systems offer a variety of pre-programmed automatic movement modes for optimal efficiency. Do you have an aisle that’s accessed more frequently than all the others? Set the system to default to keeping that priority aisle open. Need to avoid fully closed aisles to promote ventilation? Set the system to “ventilation park.” You can also choose a “fire park” mode that connects to your building’s alarm system.</p>
<p class="popmake-49577 pum-trigger" style="color: rgb(0, 180, 180); font-weight: bold; cursor: pointer;">See how this lab uses the “ventilation park” automatic movement feature to maintain ideal storage conditions.</p>



<h3>What’s the cost difference?</h3>
<p>So now that you know more about an electric shelving system’s features, you’re probably wondering how much they cost. And the answer? It depends.</p>
<p>Cost depends on the size of your system, any aesthetic add-ons you might want, and other factors. In general, <a href="/products/high-density-mobile-shelving/mobile-shelving-modes-of-operation/#powered">electronic shelving systems</a> do cost more than our <a href="/products/high-density-mobile-shelving/mobile-shelving-modes-of-operation/#mechanical">mechanical assist systems</a> but when our clients consider the value they’ll get day after day, they decide it’s worth it.</p>

<h3>Time to Decide</h3>
<p>No matter which Spacesaver system you choose, you’ll gain the ability to store more supplies or equipment in less space. If you’re looking for optimal efficiency, choose powered systems for their safety, ease of use, efficiency, reliability, and other features.</p>



Electric Shelving or Mechanical Shelving - Power of Reliability

The Power of Spacesaver Reliability

<h3>The Challenge</h3>

<p>Material Center Operations, the group responsible for materials management
    at Lockheed Martin Missiles and Fire Control (MFC) manufacturing facility
    in Orlando, FL, strives for continuous improvement as it aims to help boost
    the plant’s overall efficiency. The department implemented a new strategy
    to ensure fast- and slow-moving production materials came together harmoniously
    as dictated by its Materials Handling Requirements System.</p>
<p>The success of the new approach hinged on the ability to make space for
    storing slow-moving materials work with the flow, not against it. That
    drove the need to bring all slow-moving materials closer to the point of
    use, rather than storing a portion of them off site.</p>
<p>The issue was that the available storage space was inadequate, reduced
    from 4,000 to 3,000 square feet, so storing the slow-moving items on-site
    seemed impossible. And building an addition was out of the question.</p>
    
    <blockquote>“The ActivRAC system gives you the opportunity to take existing space
    and do more with it. We’ve seen how it can improve efficiencies for relatively
    low cost.”</blockquote>
<p>– Sam Cox, Senior Manager, Material Center Operations, Lockheed Martin</p>
    
    
    
    
    <h3>The Solution</h3>
<p>The local Spacesaver distributor worked with a senior manager at the firm to design an ActivRAC mobilized storage system to match the group’s strategic goals.</p>

<p>The <a href="/products/high-density-mobile-shelving/heavy-duty-mobile-racking/">ActivRAC system</a> makes
    more efficient use of limited storage space when compared with static (stationary)
    pallet racking. Industrial-grade carriages can be equipped with existing
    or new pallet racking, shelving and cabinets. The carriages move side-to-side
    on a carriage-and-rail system, which eliminates the need for an open aisle
    between rows of racking or shelving.</p>
<p>That means there’s no wasted space. Instead, users decide which aisle
    to open to easily access stored materials while remaining aisles stay closed.</p>
    
    <p>Team members use a pallet stacker to access stored materials. A user simply pushes a button on the front of the <a href="/products/high-density-mobile-shelving/heavy-duty-mobile-racking/">ActivRAC carriage</a> to open the desired aisle. Materials can be accessed from either side of the aisle, which expands to a full 12 feet for ample room to maneuver.</p>
<p>Aisles can also be opened by remote control or via an app on a tablet or phone.</p>

<h3>The Results</h3>

<ul>
    <li>Storage capacity increased by 70%: MFC at Lockheed Martin increased its
        capacity for storing slow-moving materials on-site by 70%, despite the
        substantially smaller area for storage.</li>
    <li>15% increase in efficiency: The ability to put slow-moving materials closer
        to the point of use contributes to a 15% gain in efficiency, as measured
        by minutes per transaction.</li>
    <li>Improved inventory control: Now that it’s easier to track production materials
        on site, inventory control has also improved.</li>
    <li>Additional space put to other uses: All that, plus more space at on- and
        off-site locations has allowed the Materials Center Operations to support
        additional functions.</li>
</ul>

The ActivRAC® Mobilized Storage System also contributes to a 15% increase in efficiency.

Manufacturing

Optimize Warehouse Layout: High-Density Shelving Tips

Delivering A New Revolution to Industrial

Electric Shelving or Mechanical Shelving - Power of Reliability

Lockheed Martin Warehouse Increases Storage Capacity by 70%